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EN 45545-2 is the European fire safety standard for materials used in railway vehicles. It classifies materials by requirement sets (R1–R26) and hazard levels (HL1–HL3) covering flame spread, heat release, smoke density and toxicity. Babacan Rubber supplies flame-retardant rubber seals and profiles compliant with EN 45545-2 on request.
Further reading: EN 45545-2 explained (Babacan Group) →
Flame-Retardant Product Manufacturing in Compliance with EN 45545-2 – With the Quality of Babacan Kauçuk
Babacan Kauçuk manufactures EN 45545-2 certified rubber products, including door and window profile seals, fully compliant with international fire safety standards for railway vehicles. Thanks to specially developed flame-retardant rubber compounds, these products offer maximum resistance against high temperature, flame, and smoke emission, ensuring the highest level of passenger safety.
Where Are EN 45545-2 Certified Products Used?
- ✓ Door sealing rubbers for trains and metros
- ✓ Window profile seals for railway systems
- ✓ Rubber gaskets used inside passenger cabins
- ✓ Sealing parts exposed to high temperatures
Why Choose Babacan Kauçuk Products?
- ✓ Full compliance with EN 45545-2 fire safety standards
- ✓ Certified materials for R1, R9, R22, and R23 applications
- ✓ Custom production for any dimension or design
- ✓ Long-lasting, flame-retardant, non-toxic rubber structures
- ✓ Profile rubbers specially designed for railway systems
Certified Quality Through Testing
To meet the requirements of EN 45545-2, Babacan Kauçuk applies the following tests:
- ✓ Flame propagation and fire resistance tests
- ✓ Smoke density and emission measurements
- ✓ Toxic gas emission analysis
- ✓ Aging and durability evaluations
- ✓ Hardness and mechanical strength tests
All tests are performed by certified laboratories, and each production batch is delivered with full quality documentation.
Custom Production Capabilities
Based on customer-specific project requirements, custom-sized flame-retardant profile rubbers and other rubber components can be produced. Our R&D and mold design team manages the entire process from prototyping to mass production with high precision.
Conclusion
For safety-critical railway applications, Babacan Kauçuk's EN 45545-2 compliant inflatable, window, and door profile rubbers offer a durable and certified solution. These products fully meet the industry's expectations in terms of performance, certification, and service life.
For further details, please contact us.
EN 45545-2 hazard levels
EN 45545-2 defines hazard levels HL1–HL3 based on the vehicle's operation and design category — essentially how easily passengers can evacuate. HL3 is the most demanding.
| Hazard level | Typically applies to | Requirement severity |
|---|---|---|
| HL1 | Vehicles where evacuation is easiest | Lowest |
| HL2 | Intermediate operation / design categories | Medium |
| HL3 | Underground, tunnel and sleeping vehicles (hardest evacuation) | Highest |
Babacan Rubber supplies flame-retardant rubber for R1, R9, R22 and R23 applications; EN 45545-2 compliant materials are supplied on request.
Related products
EN 45545-2 Flame-Resistant Rubber Parts →
Export & International Shipping → Request a quote →
Frequently Asked Questions
What is EN 45545-2?
EN 45545-2 is the international fire safety standard for railway vehicles. Babacan Kauçuk manufactures EN 45545-2 compliant rubber products such as door and window profile seals and gaskets using specially developed flame-retardant rubber compounds.
Which EN 45545-2 requirements do your parts address?
Our flame-retardant rubber products cover the R1, R9, R22 and R23 applications referenced for railway interiors and sealing — including door and window seals, cabin gaskets and sealing parts exposed to high temperatures.
Do you provide EN 45545-2 test documentation?
Yes. Testing includes flame propagation and fire resistance, smoke density and emission, toxic gas emission analysis, aging and durability, and hardness and mechanical strength tests; each production batch is delivered with full quality documentation.
Can you supply EN 45545-2 parts to international buyers?
Yes. We produce flame-retardant profile rubbers in custom dimensions and ship worldwide; lead times are confirmed with your quotation. See our export & international shipping page or contact us.